Causes and Treatment Methods of EDM Molybdenum Wire Breakage

EDM Molybdenum wire plays a vital role in the high speed and medium speed cutting processing. High-strength, low-elongation molybdenum wire is the guarantee of high efficiency and high stability processing. However, it is inevitable to encounter the problems of broken wire, burnt wire, and speckled wire in the actual processing process, we have summarized the following common phenomena and corresponding solutions.

Research on the machining of deep and small holes by small hole EDM drill machine with the ratio of depth to diameter greater than 1:100

The processing of deep and small holes with super large depth-to-diameter ratio has always been a difficult problem in the manufacturing industry. For small hole EDM drill machine, it is more difficult to process deep and small holes with a depth-to-diameter ratio of more than 100:1, especially those with a diameter of less than 1.0 mm. EDM deep and small hole machining is one of the more mature machining methods. Through a series of experiments (tests on brass/copper electrode tube), this paper expounds the feasibility of electric machining deep holes, making it possible to electric machining deep small holes and guaranteeing certain technical conditions.

The Analysis and Solution of speckled wire Phenomenon of EDM Molybdenum Wire

After a period of processing, the molybdenum wire EDM wire will appear dark and light-colored spots, sometimes arranged according to a certain pattern to form a pattern, so it is called speckled wire.

Selection and Suggestion of Filter Paper for EDM Filters

EDM machine tools are mainly used for the manufacture of various molds, electrodes, and precision parts, as well as the processing of complex cavities and curved surfaces of various conductive materials. It has the characteristics of high machining accuracy, high finish and fast cutting speed. Especially in medium-speed wire cutting machine tools and low-speed wire EDM machine tools, the filter plays a vital role in ensuring processing accuracy and stability. Now combined with TAGUTI EDM FILTER

Wire guides

100431022 200432512 Agie Charmilles Upper Diamond Guide

$122.00

100431027 204339880 200432814 +GF+ Lower Diamond Guide

$114.50

100441423 200641000 AgieCharmilles Wire EDM Sleeve

$67.50

118725 0206043 118759A 0206050 Sodick EDM Wire Guide

$79.90

118726 0205895 118760A 0206051 Sodick EDM Wire Guide

$79.90

118727 0205993 Sodick EDM Machining Wire Guide

$95.90

135009544 434.544 200434544 Agie Charmilles V-Guide C9544

$81.50

200431112 100432511 Agie Charmilles Upper Diamond Guide

$101.50

200431114 135006537 Agie Charmilles Upper Diamond Guide

$111.50

200431122 100430586 Agie Charmilles Lower Diamond Guide

$95.50

200431124 135006536 Agie Charmilles Lower Diamond Guide

$105.50

2EC81A701 Makino Wire Cutting Machine Wire Pre-Guide

$136.50

3080224 3080245 Sodick Wire Cut EDM Sapphire Guide

$37.00

3080248 3080249 Sodick Wire Cutting Machine Sapphire Guide

$37.00

3080250 3080251 Sodick Wire Cutting Sapphire Guide

$44.50

3081419 3080998 3081015 Sodick Lower Diamond Guide S103

$54.00

3081420 3080999 3081016 Sodick Lower Diamond Guide S103

$49.50

3081421 3081000 3080982 Sodick Lower Diamond Guide S103

$45.00

3081423 3080990 3081017 Sodick Lower Diamond Guide S103

$45.00

3081482 3080047 3080058 S101 Sodick Sapphire Split Guide

$82.50

3081771 3080629 3080061 Sodick Sapphire Split Guide

$82.50

3081915 3080991 3081018 Sodick Wire EDM Lower Diamond Guide

$54.00

3084727 0204507 3081436 0204451 Sodick Diamond Split Guide

$365.00

3085385 0204760 3083330 0204525 Sodick Diamond Split Guide

$365.00

3086400 3081934 3080063 Sodick Sapphire Split Guide S101

$99.50

3087703 0205529 3083331 0204712 Sodick Diamond Split Guide

$438.00

502270437 Agie Charmilles Wire EDM Wire Guide Upper / Lower

$67.90

502410934 Agie Charmilles Wire EDM Wire Guide Upper / Lower

$67.90

502411031 Agie Charmilles Wire EDM Wire Guide Upper / Lower

$81.50

590417984 417.984.2 Agie Upper Wire Guide Complete

$527.00

6EC80B401 6EC80B405 Makino Wire EDM Pressure Plate Sapphire

$169.00

6EC80B401 6EC80B405 Makino Wire EDM Pressure Plate Sapphire

6EC80B401,6EC80B405 Wire guide diamond or ruby guide roller for wire cut EDM features with high accuracy of inner hole, mellow and full hole diameter, long service life with manual grinding of inner hole, easy to feed wire smoothly and hard to break. ◆ Commodity: Pressure plate sapphire ◆ TAGUTI number:...

$169.00

6EC80B403 6EC80B405 Makino Wire EDM Pressure Plate Sapphire

$169.00

6EC80B403 6EC80B405 Makino Wire EDM Pressure Plate Sapphire

6EC80B403,6EC80B405 Wire guide diamond or ruby guide roller for wire cut EDM features with high accuracy of inner hole, mellow and full hole diameter, long service life with manual grinding of inner hole, easy to feed wire smoothly and hard to break. ◆ Commodity: Pressure plate sapphire ◆ TAGUTI number: N101...

$169.00